Shoring Prop Welding Machine Product Manual (Outer Pipe)

3. 技术优势(Technical Advantages)

3.1 三组件全自动上料 - 一次装夹完成

Three-Component Automatic Loading - Complete in One Clamping

• 设备可同时处理圆管、底盘、丝头三种工件。操作员只需将管材与丝管分别排放在上料架上、将底板装入料箱，后续的送料、定位、夹紧、下压固定均由设备自动完成，大幅降低人工搬运与装夹劳动强度。
• The machine simultaneously handles three components: the pipe, base plate, and threaded spigot. The operator simply arranges the pipes and spigots on their respective racks and loads base plates into the magazine—the subsequent feeding, positioning, clamping, and pressing are all completed automatically, significantly reducing manual handling and clamping labor.

3.2 二步脚踏操作 – 简单安全
Two-Step Foot Switch Operation – Simple & Safe

• 采用双手解放的脚踏开关控制模式：

第一步：踩下脚踏开关，气缸自动送管入位，将管与底板夹紧，焊枪落下至焊接位置。

第二步：再次踩下脚踏开关，工件开始旋转并引弧焊接。按设定角度旋转到位后，自动停止焊接、退枪、松开、卸料。操作逻辑清晰，防误触，安全性高。

• A foot-switch control mode frees both hands:

Step 1: Press the foot switch—the pneumatic cylinder automatically feeds the pipe into position, clamps the pipe and base plate, and lowers the torch into welding position.

Step 2: Press the foot switch again—the workpiece begins rotating and arc ignition starts. Once the preset rotation angle is reached, welding stops automatically, the torch retracts, the workpiece is released, and the finished part is unloaded. Clear operating logic with anti-accidental-actuation safety.

3.3 脉冲焊接工艺 - 焊缝均匀饱满
Pulsed Welding Technology - Uniform & Fully Filled Welds

• 搭载金狮自主研发的自动焊专用数字化脉冲电源，焊接过程飞溅极少，焊缝成形均匀、饱满、美观，宽度一致。有效减少焊后打磨时间和焊材浪费，支撑内管焊接强度满足承载标准。
• Powered by JINSHI’s proprietary digital pulsed power source specifically designed for automated welding, the process produces minimal spatter and yields welds that are uniform, fully filled, aesthetically pleasing, and consistent in width. Post-weld grinding time and filler material waste are significantly reduced, The inner tube weld strength meets load-bearing standards.

3.4 齿轮减速驱动 - 稳定高效
Gear-Reduced Drive - Stable & Efficient

• 主轴采用齿轮减速机传动，步进电机驱动，速比稳定，低速大扭矩，确保工件旋转平稳无抖动，360°环缝焊接形质量始终如一
• The spindle uses a stepper motor with gear reducer transmission, delivering a stable speed ratio and high torque at low speeds. This ensures smooth, vibration-free workpiece rotation and consistently uniform 360° circumferential weld quality.