Description of Welding Parts:

• Welding wire diameter: 1.0mm (adjustable based on different workpiece requirements)

• Weld types: Flat weld, fillet weld, half-round weld

• Shielding gas: CO2

• Working mode: Manual loading and unloading; robotic automatic welding

• Surfacing layer thickness: As per specific technical requirements

Solution Overview:

The welding robot system can be customized based on customer requirements. It consists of the welding robot, welding power source, dedicated robotic welding torch, electrical control system with button station, and optional safety fence.

After the operator manually places the workpiece into the fixture, the robot performs automatic welding operations.

Process Requirements:

Before welding, ensure there is no oil, rust, or contamination within 30mm of the weld area. The workpiece must also meet the dimensional tolerances specified in the technical drawings.

Welding Process Workflow:

Preparation: Prepare the welding parts according to the technical drawings.

Workpiece placement: The operator enters Station 1 and places the workpiece on the worktable.

Positioning: The workpiece is pushed against the limit block to ensure accurate positioning.

Automatic welding: The operator returns to the safe area and presses the start button. The robot then begins automatic welding from the preset position.

Unloading: Upon completion, the robot switches to Station 2. The operator enters Station 1 to unload the finished part.

Cycle operation: The above steps repeat in cycles for continuous production.

System Configuration (refer to the photo above):
a. Welding Robots - 2 units
b. Overturning Operation Platforms - 2 units
c. Tack Welding Jigs - 2 units
d. Digital Welding Power Sources - 2 units

Working Steps:
Place the workpiece onto the tack welding jig and secure it. Start Position One. The welding robot will operate according to the preset path. Once the front-side welding is completed, the overturning platform will automatically rotate the workpiece to the back side. The robot will then weld the back side and return to its original position automatically after finishing.

Start Position Two. The welding robot begins welding at Position Two. Meanwhile, the operator can remove the finished workpiece from Position One and load a new one for welding.

Positions One and Two operate alternately, significantly improving production efficiency.

Parameters