Product Description

The robotic welding workstation is designed for welding scaffolding and door frames. The design is both efficient and customizable to meet specific customer needs. It is capable of long-term, continuous welding operations with precise, repeated positioning. The workstation offers high welding efficiency, stability, and excellent cost performance. (Door frame tooling can be customized based on customer requirements.)

Description of Welding Parts:

• Diameter of Welding Wire: 1.0 mm (adjustable according to different workpieces)

• Weld Types: Flat weld, fillet weld, half-round weld

• Protective Gas: CO2 gas

• Working Mode: Manual loading and unloading, robot automatic welding

• Thickness of Surfacing Layer: Dependent on specific technical requirements

Solution Overview:
(Design can be customized based on customer requirements)
The welding robot system consists of the welding robot, welding power supply, robot-specific welding gun, electrical control system, button station, and safety protection fence (optional). After the workpiece is manually placed in the tooling, the robot automatically begins the welding process.

Process Flow:

1. Preparation Process: Welding parts should be prepared according to the drawing requirements.

2. Install the Workpiece: The operator places the workpiece onto the workbench in Station 1.

3. Workpiece Limiting: The operator pushes the workpiece to the workbench, positioning it close to the limit block.

4. Robot Welding: The operator returns to a safe position, presses the start button, and the robot automatically performs welding from the set position.

5. Workpiece Unloading: After welding, the robot moves to Station 2 for further welding. The operator then returns to Station 1 to unload the welded workpiece.

6. Cycle Continuation: The process repeats in a continuous cycle.

Configuration (as shown in the photo above):

• Welding Robots: 2 sets

• Overturn Operation Platforms: 2 sets

• Tack Welding Jigs: 2 sets

• Digital Welders: 2 sets

Working Steps:

1. Place the workpiece onto the tack welding jig and fix it.

   • Start-up Position One: The welding robot follows the preset path to perform welding on the front side. Once completed, the overturn platform automatically rotates to the backside. The robot then welds the backside and returns to its original position once welding is finished.

2. Start-up Position Two: The welding robot operates at Position Two. During this time, the operator can remove the welded workpiece and place a new one for welding.

3. Positions One and Two alternate in a continuous cycle, significantly improving production efficiency.

Parameters